II (50 pts) Introductory Production Data Analytics
- Review the
TechPrac02 Tech Tips video for focused help on
completing this activity.
- Download the
TechPrac02ProdData Excel spreadsheet. This contains
hypothetical data from a manufacturer which includes
- Date - the day on which production occurred
- Shift - the shift (1, 2, or 3) on which production
occurred
- Operator - the operator number (1 thru 10) who did
the work
- Item - the item (A, B, C or X, Y, Z) that was run
- TotalUnits - number of units produced, including any
rejects
- RejectUnits - number of TotalUnits which had to be
rejected or reworked
- On the ProdData tab, add a column named StdUnits which
calculates the number of units that would have been produced
using the following standard units per hour (uph): A 60 uph;
B 50 uph; C 40 uph; X 40 uph; Y 30 uph; Z 20 uph. Hint:
Create a formula using VLOOKUP to find the standard rate for
the item produced and multiplies by the hours the operator
ran that item.
- Create a worksheet tab called Operators to hold the
following analyses:
- Use PivotTables (or another tool) to calculate
totals for TotalUnits, RejectUnits, & StdUnits for each
operator.
- Use these totals to calculate the reject rate for
each operator (total RejectUnits divided by total of
TotalUnits for the operator expressed as a percent to 1
decimal place (e.g. 5.1%).
- Calculate the percent of standard for each operator
(total TotalUnits minus total RejectUnits with that
difference divided by total StdUnits) also expressed as
a percent to 1 decimal place.
- On the same tab, prepare a PivotChart which shows
each Operator's total TotalUnits and total NetUnits
(calculated TotalUnits - RejectUnits) on a bar chart.
- Repeat the analysis from II.4 above for each Shift on a
worksheet tab named Shifts.
- Repeat the analysis from II.4 above for each Item on a
worksheet tab named Items.
- Save the revised spreadsheet file and submit it through
your MIS lab.